![]() It made a clean job and saved a lot of time. I just used a router to clear a portion wide enough for the Sawzall to get in, then used it to make a horizontal cut to left and right to clean out the entire rebate. Tips: I used a cordless Sawzall with a fine-tooth blade (hacksaw blade works fine) to cut the angles on the tops of the legs (a radial arm saw won’t make angles that fine) and to make the first angled edge cuts for the rebating.Īlso, I didn’t use the multiple cut and chisel method for cleaning out the rebates. I will probably make another longer set of legs, which is why I haven’t glued the first set. I’m only 5’11” and I will have backache if I work on these for any length of time. 27” makes for a very low sawhorse unless you are not tall. So you’re going to be cutting eight legs multiple times.Īnother thing: I think the legs need to be longer. Especially so given that you generally need two sawhorses. If you don’t have a chop saw or a compound mitre saw, you are in for a lot of sawing. It takes a pretty high level of manual skill in the use of hand tools. Project Source 2-Pack 3.7-in W x 5.67-in H Steel Saw Horse (440-lb Capacity) Metal brackets allow you to make your own sawhorse from standard 2 x 4 lumber which is. People need to know, though, that this is not a project for novices. The instructions, with pictures included, are on successive pages. Under the drawings is the materials list. ![]() The inch sizes given in this project do not convert exactly to their corresponding metric (mm) equivalents, so use one or the other. The standard measurements are best suited to North America and the Metric measurements are best suited to Australasia and other countries. The measurements throughout this project are given in both Standard (inches) and Metric (mm). Building Sawhorses from 2x4 lumber and HDX metal brackets. Mofeez Outdoor 4x4 Compound Angle Brackets for Deer Stand Hunting Blinds Shooting Shack (Set of 4) 4.8 out of 5 stars 1,339. Building Sawhorses from 2x4 lumber and HDX metal brackets - YouTube. One thing is for sure, they’ve had to put up with a lot of punishment and they’ve really stood the test of time.Įven though making of this sawhorse requires the odd compound angle cut (a bevel cut across the width as well as the thickness of a piece of wood), it can be built without the use of any power tools whatsoever The measurements. Sawhorse Brackets, BuyWeek 2 Pieces Saw Horse Brackets Sawhorse Display Stand Kit, Metal Saw Horse Bracket. ![]() The sawhorse in this project is very similar to a couple that I’ve had around for so long, I can’t really remember when I first made them. Introduction – Plans – Materials list Introduction.Ī good solid sawhorse. ![]()
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